Here at Elastomer innovations we have a vast experience in formulations and silicone compounding.
Welcome to Elastomer Innovations, where we are dedicated to delivering top-notch silicone products to meet your every requirement. From silicone sponge and platinum cured silicone to fluorosilicone compounds, our skilled team of innovators is committed to providing solutions tailored to your specific needs. What sets us apart from other silicone specialists is our exceptional adaptability to our customers' demands. When it comes to silicone production and seeking assistance, we are the trusted experts you can rely on. Rest assured, we hold ISO 9001 accreditation, further ensuring our commitment to excellence.
Welcome to Elastomer Innovations, the leading specialist in silicone sponge compounds worldwide! With an extensive formulation catalogue, we are dedicated to meeting your specific requirements for solid silicone extrusion and sponge silicone.
In addition to our exceptional products, we offer comprehensive consultancy services covering all aspects of silicone. Whether you're a compounder seeking assistance or in need of expert advice, we're here to support you.
If you have a project or require formulation advice, please don't hesitate to get in touch. We are available for consultancy engagements, ensuring we provide the right solutions tailored to your unique needs.
Welcome to Elastomer Innovations, where our extensive expertise in processing silicone materials is at your service. If you're in need of advice, we are always available to assist you. Our comprehensive range of services covers various processing and curing methods, including moulding, extrusion, rotocure, calendering, Salt bath curing, hot box curing, hot air oven curing, and Static oven curing.
No matter the type of silicone you require, whether it's Silicone cord, Silicone sheeting, Silicone extrusion, Silicone moulding, Silicone Sponge cord, Silicone Sponge Sheeting, or Silicone Sponge FDA, we have you covered. We also specialize in helping you select the appropriate peroxide for your specific needs. This may involve transitioning from Chlorinated peroxide to a non-Chlorinated peroxide or Platinum cure.
Count on Elastomer Innovations to provide you with the expertise and support you need for successful silicone processing. Contact us today for personalized assistance and guidance.
Silicone Sponge Compound with a range of density from 65kg/m³-600kg/m³
FDA Silicone Sponge Compound Density around 350kg/m³
Silicone sponge to meet EN45545-2
Solid Silicone compound non Chlorinated
Moulded Silicone Sponge Compound
Solid Silicone to meet EN45545-2
Thermally Insulating Sponge Compound
Insulating Glass Foam compound
Silicone Sponge Masterbatch
High tear Additive
At Elastomer Innovations we specialize in optimizing the properties of silicone sponge and foam for enhanced thermal conductivity. The relationship between sponge/foam density and thermal conductivity is crucial to understand. As density decreases, thermal conductivity decreases as well, while higher density results in increased conductivity. This relationship not only influences thermal performance but also offers cost-saving advantages by reducing material usage and facilitating easier application, particularly when dealing with sheet weight and manual lifting challenges.
Our team of rubber technologists has been at the forefront of pushing the boundaries of rubber compounds to achieve low-density solutions. In light of the pressing concerns surrounding global warming and CO2 emissions reduction, it is imperative to find innovative ways to minimize heat loss through these sponges while maintaining exceptional thermal conductivity.
To effectively influence thermal conductivity, we primarily focus on sponge density and thickness. By minimizing thickness, we can reduce costs. Additionally, reducing cell size within the sponge is a crucial aspect to consider. Substantial evidence suggests that decreasing cell size and increasing the cell count can significantly reduce conductivity. However, achieving this while maintaining the desired low-density characteristics, especially for silicone - our specialty, can be challenging. Nevertheless, we have successfully developed silicone sponges with reduced cell size and excellent thermal conductivity, matching and even surpassing other elastomeric sponges in density and performance.
In our research, we have discovered that a closed cell structure is generally optimal, and we have achieved densities around 100kg/m3 for both thin sheets/profiles and thicker applications. Furthermore, we have found that adjusting the cell size within silicone has a remarkable impact on thermal conductivity. For instance, a 6mm thick silicone sponge with a small cell structure (at 100kg/m3 actual density) exhibits superior thermal conductivity compared to larger cell structures. Our expertise extends beyond silicone, and we are confident in our ability to apply similar principles to other elastomeric foams.
At Elastomer Innovations, we are dedicated to pushing the boundaries of silicone sponge technology, optimizing thermal conductivity, and providing cost-effective solutions for a range of applications. Contact us today to discover how we can assist you in achieving superior thermal performance in your elastomeric foam projects.
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